Posted on Leave a comment

Wood-n’t You Like to Know – Vol. 1

Not All Wood is the Same

If you browse a site like Etsy.com, you will see a lot of beautiful, handmade furniture. What most people don’t realize is that they are all built with different types of wood; all wood is not created equal.  In this post, I want to share a little bit of knowledge I have learned in the past year of woodworking so you can make a more informed decision when searching for that next special piece of furniture.

There are four groups of wood that I use to build interior furniture: softwood, hardwood, reclaimed wood and veneer/plywood. Softwood is easy to work and a lot of things are made with this. Softwood species include pine, douglas fir, and hemlock (think construction materials). Hardwood species include red oak, maple, hickory, cherry and is usually what high-end furniture is made with, as well as cabin

 

Pine, Hard Maple, Red Oak
blank
Lumber in the kiln. Photo: wagnermeters.com 

 

Softwood can ding and dent easily so I tend to stay away from these types for high usage pieces like a dining room table, that does not mean there aren’t great softwood tables out there. I like red oak, hard maple, ash, birch and hickory for most projects, with cherry and black walnut for special requests. The reclaimed, old wood that I have used so far is usually pine or oak since I have easy access to it. I use cabinet grade plywood for cabinet frames and in certain items I work on, depending on budget, what is it used for and specifications from the customer. Reclaimed wood is a different topic for the future.

When you are shopping around, looking at a site like etsy.com, or talking to me about a potential idea ask:

  • What kind of wood was/will be used?
  • Was it kiln-dried?
  • How was/ will it put together (all wood joinery, screws & glue, nails)?
  • Was it machine made or made by a human?
  • What kind of finish/ top coat was/ will be used?
  • Where was it made?

If we are working on a project together, one of the first questions I will ask is if there is a type of wood you prefer (so much info on the Internet). The answer helps me understand if you are looking for a timeless piece or something that you may put in the garage next year. This question is then followed by asking you what your budget is. Hardwood tends to be more money. Most of the time hardwood = more money = something you can pass down to your grandkids… if built properly.

The type of wood is not the only thing that makes beautiful furniture last. This will be determined by how it is put together and finished, the moisture content when built, if metal fasteners like screws or nails are used improperly, not using the proper grains (See here). Any of these elements can make an appealing piece of furniture warp, crack, or split within a short amount of time. (See photo below)

 

blank
Premature build.   Photo: Woodmagazine.com

 

As with most things in the shopping world, having a little knowledge should help you get the furniture that you envisioned within the right price point. If you are shopping around at brick and mortar stores, feel the furniture, ask what it is made out of and where it is made.

If you have any questions about anything in this post or about an idea you have please let me know.

– Fran

 

 

Good articles:

More detailed article about wood types –

https://www.octaneseating.com/types-of-wood-for-furniture

 

Choosing outdoor lumber – https://www.woodmagazine.com/materials-guide/lumber/outdoor-lumber

 

Prevent home center wood from warping –

https://www.woodmagazine.com/wood-supplies/lumber/how-do-i-prevent-home-center-wood-from-warping

Posted on Leave a comment

Custom Built-In Cabinets

blank

Custom Built-In Cabinets


There was a small dining room that we decided to turn into an office. One wall had a recessed section and my wife had this amazing vision to put built-in cabinets with concealed shelves there. Since the depth was custom and different than stock cabinets at local stores, I decided to make them. Custom Built-In Cabinets DIY style.

I would normally use an oak or maple for the cabinet faces, but decided to go with white pine. This would be a little cheaper and easier to work with. Since Pine is a softwood, it can get damaged easily, but for cabinets in an office, that were used infrequently, it was going to work fine.

blank
Carcasses being built in the workshop

 

 

 

 

 

 

Body (Carcass)

I measured the space and had two options: build one big frame or two smaller frames. After lots of research, I went with two carcasses. This would allow me to adjust them, if necessary,  after building them because walls are usually not straight and I sometimes don’t cut straight.

blank

 

blank

The sides and bottom were made out of cabinet grade plywood. You can use any plywood, but better plywood makes for a nicer looking finished product. Also there will be less chance of running to an empty pocket in the plywood.  After cutting the plywood to size, a dado or trench was cut in each side piece where the bottom shelf slide in to join the two side pieces together. A dado joint creates a strong joint especially with wood glue. Next, I used pocket holes (Kreg Jig) to attach the back stretcher (piece of wood on the back) and the top stretchers (two pieces of wood on top.) I made sure that the entire frame was square while screwing everything together. Checking for square

blankThe stretchers were made with 1″ x 4″ pine. You can go cheap on the carcass as long as it is sturdy and straight. Make sure they are flush the back and top or there could be issues with the counter or attaching to walls during install.


Face Frame

The face frame is what frames the front of the carcass and basically create the border around the cabinet doors. A face frame is front facing and helps hide flaws with the carcass, so you want to make sure it looks good. This is why I went through a lot of wood to find the perfect pieces of pine. 

blank
Cabinet face frame ready for sand and paint

The bottom, horizontal piece needed to be a little higher to cover the bottom shelf of the carcass so I went with a 1″ x 5″. The face frame helps create the separation of cabinet doors so I wanted to make sure it covered the bottom space between the floor and the bottom shelf of the carcass. After determining how wide I wanted my cabinets to be, I attached the vertical rails to the top and bottom. I used 1″ x 3″ pieces of wood for these, except for the middle piece was a 1″ x 4″.  I did not want the top or side to overhang the carcass so I measured to make sure it would be flush.

blank
Cabinet Face

Cabinet Faces

The cabinet faces are the main attraction. These are what everyone looks at, along with the face frame. There are many ways to put a cabinet face together (pocket holes, butt joints…), but I used rails and stiles. I measured how tall and wide the doors should be based on the openings in the face frame (see section above.) 

The cabinet overlay needed to be determined. This is the part of the cabinet that hangs over or covers part of the face frame. I chose a 3/4″ overlay since I was using 1″x 3″ stiles. This would cover more of the face frame and, in my opinion, look better because of the taller doors.

To create the cabinet, I used the table saw to create a 1/4″ groove in the stiles (vertical pieces) and the rails (horizontal pieces.) This would allow me to glue and insert the panel in the middle, which was 1/4″ cabinet grade plywood. The pieces were glued together, clamped, checked to make sure they were square and left overnight to dry.

Note: After I had put the cabinets together, a friend recommended that I stain or paint the middle panel before glueing the cabinet together. This would prevent non-colored wood from showing as the cabinet expanded and contracted over time. Good to know moving forward. Thanks Bryan S.

Painting

The final build step was to sand and paint everything. Instead of using a paint brush, I picked up a paint sprayer. It didn’t take long to get used to it. By using a sprayer, I was able to put nice, even coats (multiple) of both primer and paint on the cabinets. Paint had to be cut with a little water, but every sprayer is different. A knowledgeable employee at Sherwin Williams explained what we needed to do and it made things a lot easier. (Paint Sprayer)

 

blank blank

blank blank blank

Install Time

I brought the two carcasses in and butted them up against each other. blankI was glad that I made two structures instead of trying to make one big frame to fit specifically in that area. I had to move them around to get the perfect fit and level. They were then screwed them into studs in the back wall through the back stretchers. The sides were also screwed to side wall studs.

To install the cabinet doors, a concealed hinge jig (Kreg Jig) was used to create the holes for the concealed hinges. I measured the center of the holes to be 4 inches from the top of the cabinet and also at the bottom since I was using two hinges and my cabinet doors were tall. In the articles I read and the videos I watched, people put them anywhere from 1.5″ – 4″ from the top and bottom, all dependent on the size of their cabinets and what type of cabinets they were. Next, the hinges were installed, cabinets were centered in their respective location and screwed into the side of the face frame to attach them. I had to adjust the hinges a little to get them straight and matched up, but it was fairly easy. The Kreg Jig made things very easy. They make great products to make life easier FYI.

For the shelf, we used a 2″ x 12″ piece of Douglas Fir. I liked that it was a soft wood, but hard-ish feeling. The shelf was stained with Minwax Gel and several coats of Poly, then installed on top of the cabinets. Something I learned that is supposed to help with the shelf expanding and contracting over time; drill holes, in the stretchers (top pieces of wood), bigger than the screws being used and use a washer to to help screws create a tight fit. To try to clarify, from the inside, I drilled 3/8″ holes and then used 1/4″ screws to screw stretcher to the bottom of shelf. The washer helped keep everything tight, but also allow the wood to shrink and expand. 

Final Pictures (with concealed shelves)

I bought the concealed shelf brackets from Dakoda Love. They also have concealed shelves if you do not want to make them yourself. American made and they are very good with responding to questions or concerns.

If you have any questions please ask in the comments below. I will be happy to answer anything I can.

blank blank

blank

 

Thanks for reading.

Custom Built-In Cabinets DIY